It’s possible that you’ve heard of concepts like the Modicon Quantum series in the past, but you’re not familiar with what they really imply. In this post, we will go into more detail regarding such terminology and discuss how Schneider Electric contributed to the development of the industrial process used by Georgia Pacific.
Georgia Pacific is an industry leader in several areas, including the production and distribution of pulps, papers, construction materials, and chemicals. The business was founded in 1927 and has since grown to become an industry leader. In 1957, the corporation got the ball rolling on the construction of a pulp and paper factory. In 1994, the firm spent more than one hundred million dollars on the facility in an effort to lessen its reliance on forests and increase its use of recyclable resources. These days, recycling accounts for sixty percent of all the resources that are consumed.
More than 61 thousand people are employed by the organization, and they are dispersed throughout more than 400 locations in eleven different nations.
The application in question is a management system for the primary pumps on paper machine number 2.
The pumps provide the process with the water that is required for it. The Modicon 800 series platform makes up the present management procedure that is being used. They possessed one ledge that had a 984-685E and four I/O drops that were farther away. The present network makes use of an RIO-based single-wire architecture to organize its connections. One major drawback to this kind of control system is the lack of a backup plan in case of malfunction. This is an essential part of the process since, without it, they would be unable to make the paper’s core. It is necessary to use water. If the pump breaks, the entire operation will be useless.
The client made the decision to construct the control system in order to achieve a larger percentage of accuracy and redundancy as a result of the fact that this component is vital to the whole operation. A problem for Schneider Electric was that the customer indicated that every new project must include a programmable logic controller (PLC) device. This was a challenge for the company. Within the manufacturing facility, there was not a single Modicon Quantum system. Therefore, the objective was to educate the customer on how simple it is to interface with the control platform that was already in place.
Employing the Quantum Hot Standby system while making use of the existing 800 series I/O was the answer to the issue that a client was having in such a scenario. It was also recommended that a wiring arrangement be used that used two-channel remote I/O heads on the CPUs and the drop. All rights reserved by Schneider Electric. Document Number: DarrenBlankenshipCRN.pdf. 2004 Schneider Electric.
This will give not just the reliability of a dual-wire system but also the accuracy of a Hot Standby system. Another issue was that the customer needed to own more Quantum systems of their own. As a result, Schneider Electric supplied the firm with supplementary components at a price that was comparable to the market. Schneider Electric modified one of the 800 series ledges and provided dual-channel J890s as an option for the five drops. In addition, they purchased a dual-channel CRP head for the Quantums. This was necessary since the Hot Standby tools only had one channel available.
The customer was concerned that their software would not be compatible with the new system. Following a number of discussions, the customer reached the conclusion that they would benefit most from using Schneider’s system in conjunction with a site license for the ProWorx programming software. The firm made improvements to the project by working together with the system integrator and the distributor.
The partnership that existed between Georgia Pacific and Schneider Electric was given a fresh start as a result of this project. owing to the fact that the benefits of this labor extend beyond the private advantages enjoyed by one party at the cost of another. The consumer was unaware that Schneider Electric offers multiple goods that are in direct competition with one another on the market. This provided Schneider with an increased advantage over other firms in the industry. The product has been instrumental in the advancement of a large number of projects and has helped to deepen the connection with the organization. owing to the fact that the project’s findings could be trusted. This assisted in increasing performance and lowering losses that occurred throughout the manufacturing process.
Visit the official website of MRO Electric to learn more about the Modicon Quantum and other products offered by the company.